12000L / H Turbine Oil Purifier Machine Oil Water Separator

12000L / H Turbine Oil Purifier Machine Oil Water Separator

Application

Turbine oil vacuum oil filter is mainly used to deal with unqualified turbine oil, especially for seriously emulsified turbine oil, which can quickly and efficiently remove water, gas and impurities in oil. Make the quality index of the oil meet the new oil standard to ensure the safe operation of the steam turbine unit. This machine adopts special polymer material as medium, integrating demulsification, dehydration and impurity removal, combining with vacuum separation technology, it can demulsification, dehydration, acid removal and impurity removal online, so that the seriously turbidified turbine oil becomes clear and transparent. It is an ideal equipment for on-line processing of turbine oil, low viscosity lubricating oil and hydraulic oil.

Index of lubricating oil vacuum filter after filtration
Water content after filtration: ≤5ppm
Filtration grade: NAS6
Filtration accuracy: ≤1 micron

Description

Oil filter, also known as filter, clean oil machine. Its main function is to filter and purify the polluted oil and restore or improve the properties of the oil itself. Including oil cleanliness, water content, gas content, acid value, kinematic viscosity, flash point, insulation grade, color and so on. Oil filter is a filter unit which removes solid impurities and water in impure oil by pressure filtration or vacuum evaporation-pressure filtration. Oil filter is mainly used to improve the insulation performance of electrical oil and the purity of lubricating oil. The device can regenerate the degraded oil products without power cut, oil change and operation of the equipment. It can remove acid composition, suspended matter, sludge, water and impurities in oil, and improve the insulation and safety performance of equipment. Because of its acid removal function, it is often used as a supplementary purification equipment for vacuum oil filters.

Features

• High impurity removal ability: multistage high value precision filter material, filter step by step encryption to remove fine particles in the oil, large amount of pollution, oil absorption magnetic filter element to filter iron containing fine impurities.
• And equipped with filter element pollution automatic detection function.
• High degassing efficiency: degassing and dewatering system using runneng latest practical THREE-DIMENSIONAL evaporation technology. Draw lessons from the latest foreign technology, gravity method, vaporization method, coalescence method,
• Vacuum separation, mechanical filtration and other advantages in one.
• Control acid formation: Acids are formed by the interaction of water with metal particles formed in the system. Through effective impurity removal water degassing, reduce air mixing, prevent the formation of acid.
• Reduce the oxidation of oil to a minimum, maintain the lubrication performance of oil products, improve the reliability of the system. Prolong the service life of oil.
• Low density heating: the system adopts low density circulating carbon fiber heating technology, optimized pipeline design, to prevent oil cracking, to ensure uniform heating and stable oil temperature.
• Automatic control: the machine adopts automatic constant temperature control, automatic liquid level control, automatic defoaming control, automatic pressure protection and other sophisticated configuration to ensure the equipment in operation
• No oil injection, safe and stable operation.
• Interlock protection: overload protection, overpressure alarm shutdown protection, overload protection, lack of oil protection, oil injection protection, phase sequence protection to ensure the machine long time reliable operation.
• Humanized instruction: automatic design, and oil temperature, pressure, vacuum, filter contamination, operating status and other indicators. The logo is concise and clear.
• Modern design: the machine has advanced net oil process design, and the hydraulic tank (oil station) process connection can match online processing or offline processing, high degree of automation, can realize no one
• Watch operation. The device is compact in structure, flexible and convenient to move.
• Good comprehensive performance: the machine has the advantages of low noise, simple operation, long maintenance interval, low energy consumption, small operation cost, high oil filter efficiency.

Edges

• Dehydration (Degas) System

• The vacuum vessel can enlarge evaporation area efficiently. The heater, being placed on the vacuum vessel, becomes an evaporator. Thus the evaporation area of vacuum vessel is three times more than that of the ordinary vacuum vessel. This innovation can dehydrate and degas effectively and efficiently.
• The optimal structure of the dehydration (degas) system enlarges the surface area of oil exposed to the vacuum system and extends the flowing distance of the oil in the vacuum system. Thus there has sufficient time to remove the moisture and gas from the oil by vaporization.

• Filtering System

• The filtering materials with variable apertures are made of specialized glass fiber. The sizes of the filtering fiber and aperture dwindle gradually in the different filtering stages. The impurities with different particulate sizes are filtered step by step. The capability of removing particulate matters and impurities is improved greatly by this method.
• The filtering system has stable and perfect filtering fineness. The filtering fineness has several grades, including 1, 2,3,4,5,6,10 µm etc. Oil β≥1000 after filter.
• The filtering system is equipped with reverse rinse and filth device. It improves the effectiveness of filtering and extends the lifetime of filter awfully.

• Oil heating System

• The unique heater structure heats the oil uniformly.
• Oil Heater System assures less than 1.0 w/cm². During the heating process, the deterioration of the oil caused by overheating is avoided.
• The oil temperature can be adjusted between 20℃ to 80℃.The heater is controlled manually or automatically. The heater will stop automatically when the oil temperature reaches a certain degree.
• Being installed with safety protection devices, the heating system is secure and reliable. The heater will stop operation automatically when the oil volume of inlet is too low to avoid the damages of the heater.

• Electrical Apparatus controlling System

• The main components of the electrical apparatus made by Schneider, Siemens and so on ensure the safety of the controlling system.
• Having several protection systems which will avoid oil ejection, overload and over voltage etc.

• Oil-level Controlling System

• The oil-level floating ball or infrared liquid level automatic controller system are installed in the vacuum vessel to control the oil level so as to avoid the oil being suctioned into vacuum pump in the operation.
• The new innovation of eliminating froth can avoid the oil being suctioned into vacuum pump.

• High quality components

• The main component parts of NSH products such as vacuum pump, oil pump and electric apparatus are from SIEMENS, LEYBOLD, OMRON, SCHNEIDER, HYDAC, NSH, AMICO etc. It ensures NSH products high quality and reliability.

Structure and Appearance

• NSH products adopt ship-shape chassis-mount structure to ensure oil leakproof and protect the environment from pollution.
• The whole equipment is characterized by small size, light weight and convenient to move around.
• Various sizes and configurations (shield) available.
• Available in mobile or stationary options.
• Automatic vacuum oil purifier and anti-explosion vacuum oil purifier are both available according to customers’ needs.

● Conventional configuration is mainly carbon steel, according to customer needs, can also choose to use the tank pipe stainless steel material, beautiful and not corroded, can work for a long time. ● Main power parts, filtration equipment, electrical parts of the conventional configuration for domestic standard configuration, customers can also choose high-quality imported products to improve the performance of equipment.

Working Principle

The design of turbine oil vacuum oil filter is based on the boiling point of water and oil. It is composed of main filter, heating system, fine filter, condenser, vacuum tank, fine filter, water tank, vacuum pump, discharge pump and electric cabinet. The vacuum pump extracts the air in the vacuum tank to form a vacuum, the outer oil acts as atmospheric pressure, through the intake pipe into the main filter to remove the large particles, and then into the heating tank. After heating, such as 40 ~ 75°C, the oil enters the vacuum tank through the solenoid valve, which can automatically control the amount of oil in and out of the vacuum tank balance. The heated oil turns into oil mist into the vacuum tank, and the water in the oil rapidly evaporates into steam sprayers, which are sucked into the condenser of the vacuum pump. The water vapor passes through the condenser back to liquid water and discharge. The gas in the oil is quickly removed by a vacuum pump. After the vacuum tank, the oil goes through a fine filter to separate the particles from the impurities, and then the clean oil is discharged.

Guarantees & documentation

SINO-NSH Warrants the plant supplied under this specification against defects in material and workmanship under normal use and service for a period of sixteen (16) months from date of shipment or twelve (12) months after the start up of the system. SINO-NSH’s obligation under this warranty is limited to repairing or furnishing, without charge F.O.B. point of manufacture, a similar part to replace any part, which was proven to be defective within warranty period. SINO-NSH shall not in any event be held responsible for any indirect or consequential damages. The performance guarantee will be within limitations as detailed in duty & performance paragraph of this specification.

Two(2) copies of operating & maintenance manuals are supplied with each purifier. These systems are designed to operate with the utmost simplicity and is required, please contact SINO-NSH for additional charges.

Technical specifications

Another types of our oil purifier machines

TF series oil purifier: Turbine oil purifier system is particularly suitable for purifying turbine lubricating oil. It also applys to treat hydraulic, coolant oil and other lubrication in which contain large of water, vapor, impurities, sludge, dielectric and colloid. It can eliminate them effectively and efficiently.
LV series oil purifier: Lubrication Oil Filter System are suitable especially for purifying and restoring hydraulic oil, machine oil, coolant oil and various other lubrication oil.
GER series oil purifier: Used oil regeneration system is suitable to regenerate used internal-combustion engine oil including diesel engine oil, gasoline engine oil, and used hydraulic oil, other used lubrication oil of machinery.

GED series oil purifier: it is used to recycle all kinds of waste oil into base oil or diesel oil with high quality.

About us:►Sino-NSH is a China based company which engages in researching, developing and manufacturing oil purification systems. It implement products for purification, separation, dehydration and regeneration of industrial lubrication oils in transformer, turbine and other machineries, as well as reclamation all kinds of mineral oils with restoration of color and operational specifications. The products are extensively used in the fields of electric power, petroleum, natural gas, mechanical manufacture, steel, metallurgy, railway, aviation etc. NSH Oil purification equipment series are extensively used in the fields of electric power, petroleum, natural gas, mechanical manufacture, steel, metallurgy, railway, aviation etc. which consume lubrication oil. It s the principal products covering more than 100 kinds of products in 7 series and can meet different needs of customers. For special demands of customers, we offer particular solutions. NSH products are not only able to low customers cost and security risk effectively, but also solve the problem of which the waste oil contaminates environment. Nowadays, the company`s sales network covers all the provinces of China and exports to more than ten countries. NSH products are very popular in domestic market and foreign market based on High quality, advanced technology and excellent service. We think that the development of NSH is derived from talent of human,the survival of NSH is based on products quality, the innovation is the power of NSH s success, the management is the source of NSH s achievement. Our vision is to be a first class company in the world, we will work hard to pursue it step by step.

►we practiced in this industry during all these years, and have rich on-site experiences too. Any on-site cases, please contact us for a solution.
►For detailed product specifications, please leave us your email or mobile no. To send you the catalog. Thank you!

Contact:

Shirley Liu

Email: sinonsh33@sino-purification.com

Tel/Whatsapp: +8617726298694